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Total Allowable Error and Sigma Calculator

Enter a total allowable error, your method's bias and its CV, and get the sigma metric: how many CVs fit inside the error budget once bias has taken its share. TEa can come straight from the CLIA proficiency testing limits, worked out at your concentration, or from your own goal. The result comes with the Westgard Sigma Rules for two or three control levels, and it prints for the QC binder.

Frosted-glass render of a ringed glass dish with an eosin droplet just off centre
A1
A ringed glass dish with one droplet just off centre and a scatter of small ones around it, bias and spread on one plate.

Bench sheet

  • TEa fromCLIA § 493.931
  • TEa8.00 %
  • |Bias|1.50 %
  • CV1.20 %
  • TEa − |bias|6.50 %
  • Sigma5.42
  • Rules1-3s / 2-2s / R-4s
Sigma = (TEa − |bias|) ÷ CV, all in %. Rules from Westgard Sigma Rules (westgard.com), read 2026-10-23.

Where total allowable error comes from

Total allowable error (TEa) is how far a single result may sit from the true value and still be good enough for the test's clinical use. Westgard calls defining it, “how good a test needs to be for its intended clinical use”, the hard part of the whole exercise (Westgard Sigma Rules). Everything else on this page is arithmetic once TEa is chosen.

In a US lab the usual starting point is the CLIA proficiency testing limit: the band a PT program uses to grade your result against its target (how PT works is in CLIA proficiency testing rules). CMS rewrote those limits in the final rule of July 11, 2022 (87 FR 41194), and the new analytes and limits took effect on July 11, 2024. The calculator offers 13 of them as presets, each criterion as 42 CFR 493 prints it:

CLIA proficiency testing criteria for acceptable performance offered as TEa presets
AnalyteCriterion for acceptable performanceSection
Glucose (excluding home-use devices)Target value ±8% or ±6 mg/dL (greater)§ 493.931
PotassiumTarget value ±0.3 mmol/L§ 493.931
SodiumTarget value ±4 mmol/L§ 493.931
Cholesterol, totalTarget value ±10%§ 493.931
Cholesterol, HDLTarget value ±20% or ±6 mg/dL (greater)§ 493.931
Hemoglobin A1cTarget value ±8%§ 493.931
CreatinineTarget value ±10% or ±0.2 mg/dL (greater)§ 493.931
Leukocyte countTarget ±10%§ 493.941
HemoglobinTarget ±4%§ 493.941
HematocritTarget ±4%§ 493.941
Platelet countTarget ±25%§ 493.941
Prothrombin time (seconds or INR)Target ±15%§ 493.941
Partial thromboplastin timeTarget ±15%§ 493.941

A limit with an absolute part has no single percentage. “±8% or ±6 mg/dL (greater)” for glucose means 6 mg/dL wins below 75 mg/dL and 8% wins above it, so the calculator asks for the concentration you care about (the decision level, or the control's mean) and works the percentage out there:

CLIA acceptance limits with an absolute part, as a percentage at example concentrations
AnalyteCLIA criterionAtTEa
Glucose (excluding home-use devices)Target value ±8% or ±6 mg/dL (greater)60 mg/dL10.00 %
Glucose (excluding home-use devices)Target value ±8% or ±6 mg/dL (greater)100 mg/dL8.00 %
PotassiumTarget value ±0.3 mmol/L4 mmol/L7.50 %
SodiumTarget value ±4 mmol/L140 mmol/L2.86 %
CreatinineTarget value ±10% or ±0.2 mg/dL (greater)1 mg/dL20.00 %

CLIA's limits are not the only goals. Westgard notes that the 2015 Milan consensus accepted that no single set of TEa goals fits every test, and that the EFLM biological-variation goals some reviewers prefer are often beyond what today's instruments can reach. His practical advice for the US is blunt: “your laboratory is bound by CLIA and CAP goals, so implement your QC design based on metrics derived from those goals” (Westgard). For an analyte without a preset, or a tighter goal your director has set, choose “My own goal” and type it.

Note
A PT limit is a grading rule for PT samples, not a QC rule. Using it as TEa is a convention; your director decides the quality goal, and a tighter one is always allowed.

How to use it

  1. Choose TEa. Pick the analyte's CLIA limit, and for limits with an absolute part enter the concentration where you want the answer, or type your own goal.
  2. Enter bias as a percentage: your mean minus the target, divided by the target, times 100. A PT target or a comparison-of-methods study gives the target.
  3. Enter the CV from a replication study or your routine QC; the QC statistics calculator works it out from pasted results.
  4. Read the sigma and the rules, then set those rules on your Levey-Jennings chart. Print the page for the QC binder or copy the result.

The calculator runs in this browser tab. Nothing you enter is sent to AssayDeck or stored.

What it calculates

sigma = (TEa − |bias|) ÷ CVTEa, bias and CV all in %

The bias goes in as its size, whatever its sign. Westgard's October 2026 lesson shows why: subtract a negative bias and it adds to the allowable error, which inflates the sigma. “It's the absolute value of the bias that should be subtracted”, so the equation always assumes the worst case.

Westgard's sources for the other two terms: precision (SD, CV) “from a replication experiment or from routine SQC data”, and accuracy (bias) “from a comparison of methods experiment or from periodic proficiency testing results”. Take all three at the same concentration. Precision is usually poorer at the low end of the range, so Westgard recommends working the sigma out at or near the most important medical decision level rather than at whichever control looks best.

Takeaway

The sigma counts how many CVs fit inside what is left of the allowable error once bias has taken its share. Six means a lot of room; below three means almost none.

What the sigma means for QC rules

On Westgard's scale, sigma values “typically range from 2 to 6, where the goal for ‘world class quality’ is 6”; below 3 a process is “so unreliable it shouldn't be used for routine production” (lesson 78). The higher the sigma, the less QC it takes to catch an error that matters. The Westgard Sigma Rules turn that into rules and control counts, read off lines at 6, 5 and 4 sigma (so 5.4 uses the 5-sigma row):

Westgard Sigma Rules by sigma band, for two and three control levels
SigmaTwo levels: rulesN, RThree levels: rulesN, R
6 or more1-3sN = 2, R = 11-3sN = 3, R = 1
5 to under 61-3s / 2-2s / R-4sN = 2, R = 11-3s / 2of3-2s / R-4sN = 3, R = 1
4 to under 51-3s / 2-2s / R-4s / 4-1sN = 4, R = 1 or N = 2, R = 21-3s / 2of3-2s / R-4s / 3-1sN = 3, R = 1
Under 41-3s / 2-2s / R-4s / 4-1s / 8xN = 4, R = 2 or N = 2, R = 41-3s / 2of3-2s / R-4s / 3-1s / 6xN = 6, R = 1 or N = 3, R = 2

N is the number of control measurements in a run, R the number of runs a rule reads across. N = 2, R = 2 means splitting the day into two runs with two controls each, so the 4-1s rule can look across both. The diagram drops the old 1-2s warning rule altogether; what each remaining rule catches is in Westgard rules explained.

Westgard's view of the real world: on many highly automated systems most tests run at 5 to 6 sigma, where a Levey-Jennings chart with ±3 SD limits, or a short multirule, does the job. Point-of-care devices often do worse. Seven HbA1c point-of-care devices evaluated in a 2014 Clinical Chemistry study came out at roughly 0.0 to 4.5 sigma, and for the best of them Westgard's best case was the four-rule procedure with four controls.

Takeaway

These rules sit on top of CLIA's floor, never under it: two control levels each day for a quantitative test, unless an IQCP says otherwise. See how often to run QC.

Worked example

Westgard's October 2026 lesson reworks a published study of albumin and ALT that kept the minus sign on a negative bias. The study's TEa goals were 10% and 20%. Kept signed, the bias inflated both metrics; with the bias's size, albumin falls from 3.13 to 1.26 sigma and ALT from 6.01 to 3.47. The last column is computed by this calculator's code when the page is built.

Westgard's two worked sigma metrics, with the signed-bias error and the correct values
TestTEaBiasCVSign kept (wrong)WestgardThis tool
Albumin10 %−4.26 %4.56 %3.131.261.26
ALT20 %−5.36 %4.22 %6.013.473.47

The goal matters as much as the data. Those 10% and 20% goals are CLIA's 1992 limits. Today's albumin limit is “Target value ±8%” (§ 493.931), and with the same bias and CV the albumin method comes out at 0.82 sigma: the bias alone uses more than half of the allowance.

What 42 CFR 493 says

CLIA never mentions a sigma metric or a TEa for QC. It touches the three inputs in other places:

  • TEa. The Subpart I limits grade PT, not daily QC. A program judges each response by “fixed criteria based on the percentage difference from the target value or the number of standard deviations” (§ 493.931(c)(2)), and a lab needs at least 80 percent acceptable responses for each analyte in each event (§ 493.841 for routine chemistry); the PT score calculator grades an event that way.
  • Bias and CV. Before reporting patient results on an unmodified FDA-cleared system, the lab shows that its accuracy and precision are comparable to the manufacturer's (§ 493.1253(b)(1)). That verification study is a ready source of both numbers.
  • QC frequency. At least two control materials of different concentrations each day patient specimens are tested, for each quantitative procedure (§ 493.1256(d)(3)). The rules you choose decide how a run is judged, not whether it is controlled.

After the target value has been established for each response, the appropriateness of the response must be determined by using either fixed criteria based on the percentage difference from the target value or the number of standard deviations (SD) the response differs from the target value.

42 CFR § 493.931(c)(2)

Takeaway

Write the TEa source, the sigma and the rules into the QC procedure the director signs. The IQCP worksheet has a place for them if the test runs under an IQCP, and the QC software comparison shows which programs apply multirules for you.

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